Calculator

Custom tumbler wrap calculator

Enter measured cup values, then generate a paper-test template for the current job.

Step 1

Settings form

Step 2

Recommended results

Calculated result

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Estimated wrap zone

Straight mode makes a rectangular wrap from cup diameter, overlap, and bleed on both sides. Tapered mode treats the cup as a straight-sided truncated cone and unrolls it into a curved sector template.

Common mistake check will update after calculation.

Optional preview

Check artwork inside the wrap shape

Use this preview to check rough placement, seams, and bleed. Use the downloaded SVG or print-test PDF for actual-size paper testing.

Upload artwork to preview it inside the current wrap shape.

Next step workflow

From template to press test

Tumbler wrap size chart for common blanks

Use this tumbler wrap size chart as a starting point for common sublimation blanks. Measure the actual circumference, top diameter, bottom diameter, and printable height before production because cups with the same ounce label can vary by brand.

Product / blank typeCommon sizeSuggested wrap widthSuggested wrap heightBleed / overlapNotes
20 oz skinny tumbler20 oz9.25-9.45 in8.1-8.4 in0.15-0.25 inMeasure circumference before printing
30 oz skinny tumbler30 oz10.0-10.3 in9.2-9.5 in0.15-0.25 inCheck height under the rim
40 oz handled tumbler40 ozFront panel / split wrap / cutoutMeasure exact panel height0.2-0.35 inRough planning only unless exact panel measurements are known
20 oz tapered tumbler20 ozUse measured templateUse measured height0.2-0.3 inTapered blanks need a shaped template
16 oz tumbler16 oz8.5-9.1 in6.5-7.3 in0.15-0.25 inBrand shapes vary
11 oz mug11 oz8.5-8.75 in3.5-3.75 in0.1-0.2 inKeep clear of handle
15 oz mug15 oz9.0-9.4 in4.1-4.4 in0.1-0.2 inCheck press clearance
Custom blankMeasuredMeasure circumference for wrap widthPrintable height + bleedAs neededIf using this calculator, divide circumference by pi before entering diameter

20 oz skinny tumbler

Common size
20 oz
Suggested wrap width
9.25-9.45 in
Suggested wrap height
8.1-8.4 in
Bleed / overlap
0.15-0.25 in
Notes
Measure circumference before printing

30 oz skinny tumbler

Common size
30 oz
Suggested wrap width
10.0-10.3 in
Suggested wrap height
9.2-9.5 in
Bleed / overlap
0.15-0.25 in
Notes
Check height under the rim

40 oz handled tumbler

Common size
40 oz
Suggested wrap width
Front panel / split wrap / cutout
Suggested wrap height
Measure exact panel height
Bleed / overlap
0.2-0.35 in
Notes
Rough planning only unless exact panel measurements are known

20 oz tapered tumbler

Common size
20 oz
Suggested wrap width
Use measured template
Suggested wrap height
Use measured height
Bleed / overlap
0.2-0.3 in
Notes
Tapered blanks need a shaped template

16 oz tumbler

Common size
16 oz
Suggested wrap width
8.5-9.1 in
Suggested wrap height
6.5-7.3 in
Bleed / overlap
0.15-0.25 in
Notes
Brand shapes vary

11 oz mug

Common size
11 oz
Suggested wrap width
8.5-8.75 in
Suggested wrap height
3.5-3.75 in
Bleed / overlap
0.1-0.2 in
Notes
Keep clear of handle

15 oz mug

Common size
15 oz
Suggested wrap width
9.0-9.4 in
Suggested wrap height
4.1-4.4 in
Bleed / overlap
0.1-0.2 in
Notes
Check press clearance

Custom blank

Common size
Measured
Suggested wrap width
Measure circumference for wrap width
Suggested wrap height
Printable height + bleed
Bleed / overlap
As needed
Notes
If using this calculator, divide circumference by pi before entering diameter